Yuav Ua Li Cas Sib Sau Thiab Khaws Qab Ntxuam Ntxuam Stator Coil Winding Machine?

Jan 12, 2023

Yog tias koj tab tom nrhiav rau nruab lossis kho lub kiv cua qab nthab, koj yuav xav kom koj muaj cov cuab yeej zoo thiab cov ntaub ntawv los ua txoj haujlwm. Ib qho ntawm cov cuab yeej no yog cov qab nthab ntxuam stator coil winding tshuab.Nws yog ib qho cuab yeej uas tuaj yeem pab koj nrog txoj haujlwm no, thiab nws yuav ua rau cov txheej txheem yooj yim dua.

Ceiling fan stator coil winding machines

Sib dhos

Lub qab nthab kiv cua stator coil winding tshuab yog ib qho khoom siv rau kev kho cov khw. Nws muaj kev ntseeg siab heev thiab muaj kev saib xyuas dawb ua haujlwm. Lub tshuab yog qhov tshwj xeeb tshaj yog rau cov khw kho hluav taws xob me me.

Kev txhim kho armature winding kev npaj tau tsim los tiv thaiv xoob xaus thaum sib dhos. Tsis tas li ntawd, cov bobbins muaj ntau cov ntsiab lus sib cuag. Qhov no txo ​​qhov kev xav tau ntawm cov nplaum nplaum thiab txo qhov ua rau tsis xav tau kev co.

Sib sau ua ke lub cev muaj zog nyob rau hauv txoj hauj lwm vertically aligned yog ib txoj hauj lwm nyuaj. Muaj ntau qhov sib txawv uas txiav txim siab qhov siab tshaj plaws tau ceev ntawm cov txheej txheem winding. Cov no suav nrog txoj kab uas hla ntawm cov hlau, lub kaum sab xis ntawm cov stators, thiab txoj kab uas hla thiab qhov dav ntawm cov kab txuas.

Ib kauj ruam tseem ceeb hauv kev sib sau ua ke yog qhov ntxig ntawm stator. Tom qab lub rotor muab tso rau ntawm lub cev muaj zog ncej, ob bearings yog siv los ruaj ntseg rotor.Ua ntej pib txheej txheem winding, cov khoom siv rwb thaiv tsev yog hemmed. Lub hemming tso cai rau ib txheej rwb thaiv tsev nyias heev. Qhov thinner lub rwb thaiv tsev, qhov zoo dua qhov ua kom tiav. Feem ntau, cov khoom siv rwb thaiv tsev yog muab tso rau ntawm qhov chaw ntawm lub pob stator.

Cov kauj ruam tom ntej yog coil winding. Lub raj xaim xaim xaim thoob plaws lub cev ntawm lub kauj. Thaum nws muaj peev xwm coj tau cov xaim nrog ib qho axis, cov qauv helical kom ntseeg tau tias qhov zoo tshaj plaws sau tau tiav.

Ib cag los ntawm txoj kev coj lub raj, qhov zoo tshaj plaws ntawm cov xaim guiding system yog qhov tseeb tias nws tsis muaj kev saib xyuas zoo. Cov hlau yog coj raws txoj kev txuas mus ntxiv los yog maj mam. Los ntawm kev kho lub nozzle, tus neeg teb xov tooj tuaj yeem ua tiav kev taug qab meej.

Ib lub chaw nres tsheb hlau yuav siv tau los ua kom cov hlau tsis muaj zog thaum hloov khoom. Nyob ntawm qhov tuab thiab dav ntawm cov hlau, tus pin tuaj yeem txiav. Yog tias cov hlau muaj txoj kab uas hla me dua li ob peb millimeters, tus pin yuav tsis tuaj yeem qhwv ib ncig ntawm lub kauj.Thaum kawg, tus yuam sij retainer yog muab tso rau axially xauv lub bobbins. Sealant 85 seals lub bobbins thiab ua kom lawv tsis txhob to.

Khaws cia

Yog tias koj tab tom txiav txim siab yuav khoom aqab nthab ntxuam stator coil winding tshuab, koj yuav tsum xub xyuas seb nws puas haum rau koj daim ntawv thov. Lub tshuab tsim nyog rau koj cov kev xav tau yog ib qho uas tuaj yeem tsim cov coils zoo. Nws kuj tso cai rau koj txuag lub sijhawm thiab kev ua haujlwm, ua rau cov txheej txheem tsis tshua muaj nqi.

Txhawm rau kom paub tseeb tias koj lub tshuab ua haujlwm zoo, koj yuav tsum ua kom nws huv thiab khaws cia. Qhov no suav nrog kev tu cov cuab yeej, xyuas kom cov hluav taws xob hauv av, thiab xyuas kom meej tias phau ntawv ua haujlwm tau zoo oiled. Koj yuav tsum nco ntsoov tias cov khoom txav tau ntawm lub nraub qaum yog xeb pov thawj.

Ua ntej pib ua haujlwm winding, koj yuav tsum xyuas txhua yam khoom siv, suav nrog lub cev muaj zog. Txhua yam khoom tsis raug yuav tsum tau kho sai li sai tau. Piv txwv li, yog tias koj pom tias lub cev muaj zog puas lawm, lub rotor yuav tsum tau hloov.

Koj kuj yuav tsum xyuas qhov rwb thaiv tsev ntawm koj cov xov hlau. Yog hais tias lub rwb thaiv tsev yog qub, paug, los yog muaj luv luv lem, koj yuav tsum rewind.

Kev kuaj xyuas lub tshuab flywheel, kab, thiab spindle mechanism yog qhov tseem ceeb. Cov spindle thiab kab tuaj yeem cuam tshuam qhov clamping ntawm pwm.

Txhawm rau kom paub tseeb tias lub tshuab ua haujlwm zoo, koj yuav tsum tau ua txhua hnub tshuaj xyuas. Qhov no yog qhov tseem ceeb los tiv thaiv kev ua tsis tiav. Thaum muaj qhov txawv txav tshwm sim, koj yuav tsum ceeb toom rau tus kws kho mob.

Kev tuav lub tshuab yog yooj yim thiab yooj yim. Koj tsuas yog yuav tsum ua raws li ob peb kauj ruam yooj yim. Ua ntej, koj yuav tsum unload lub coils. Qhov thib ob, koj yuav tsum muaj peev xwm nyeem phau ntawv. Thib peb, koj yuav tsum so cov khoom txav tau huv si. Thaum kawg, koj yuav tsum lubricate lub tshuab.

Kev saib xyuas niaj hnub rau lub qab nthab kiv cua stator coil winding tshuab yuav tsum suav nrog kev tshuaj xyuas txhua hnub. Cov kauj ruam no yuav pab koj kom tsis txhob muaj teeb meem thiab yuav pab koj lub tshuab kom ntev dua.

Thaum cov txheej txheem no, koj tseem yuav tau ua kom paub tseeb tias lub axis ntawm lub cev muaj zog tsis dhau. Koj yuav tsum tsis txhob tig lub rotor ntau dhau los ua kom torque. Tsis tas li ntawd, koj yuav tsum ceev faj tsis txhob tshem tawm cov kev tiv thaiv kev nyab xeeb.

Thaum koj ua tiav tag nrho cov kauj ruam no, koj yuav tsum muaj peev xwm ua haujlwm tau zoo ntawm koj lub tshuab. Txawm li cas los xij, koj yuav tsum paub txog cov cai thiab cov cai ntawm koj lub tshuab.

Ceiling fan stator coil winding machine

Kho

Txoj hauv kev zoo tshaj plaws kom paub yog mus rau kev sab laj nrog cov kws tshaj lij. Tus kws tshaj lij uas tsim nyog yuav muab rau koj tsis muaj qhov tsis muaj tseeb, tsis muaj kev lav phib xaub pub dawb uas tau lees paub los ua kom txaus siab. Qhov no yuav ua rau koj muaj txoj hauv kev zoo dua kom tau txais lub tshuab uas kav mus ib txhis. Nws kuj yog ib lub tswv yim zoo kom tau txais ib qho kev tsocai rau ib yam khoom uas suav nrog kev lees paub. Koj yuav zoo siab koj ua. Vam tias, koj yuav tau so assured tias tom ntej no koj lub qab nthab kiv cua kho txoj hauj lwm yuav ib tug yooj yim. Tsuas yog nco ntsoov nug koj tus kws kho mob kom kuaj xyuas koj lub tshuab ua ntej kom paub tseeb tias nws yog nyob rau hauv cov lus qhia saum toj kawg nkaus. Tsis tas li ntawd, muaj lub tshuab ntawm tes yuav ua rau koj muaj kev thaj yeeb nyab xeeb uas tuaj nrog kev paub tias koj tuaj yeem tso siab rau ib tus neeg uas tau nyob hauv kev lag luam rau ntau xyoo los kho koj qhov teeb meem. Tom qab tag nrho, tsis muaj leej twg xav tau tangled nyob rau hauv ib tug unreliable piece ntawm machinery.

Muaj lub tshuab ntawm qhov zoo hauv koj lub khw txhais tau tias koj tuaj yeem ua rau koj cov neeg siv khoom zoo siab rau xyoo tom ntej. Thaum koj nyob ntawm nws, tej zaum koj yuav xav xav txog kev nqis peev rau ob peb qhov zoo, tsis tu ncua hloov cov hniav thiab txhuam hniav.

Daim ntawv thov

Lub qab nthab kiv cua stator coil winding tshuab yog lub tshuab muaj txiaj ntsig zoo rau rewinding lossis winding lub kauj ntawm lub qab nthab kiv cua. Nws muaj ib tug me me thiab yog tsim los ntawm ib tug hardened steel qauv.

Nws tuaj yeem siv rau ob qho tib si sab hauv thiab sab nraud armatures. Nws los nrog ib tug kov rau lub spool yuav tig. Lub tshuab no yog compact thiab tuaj yeem muab tso rau saum rooj.

Muaj ob peb yam uas tuaj yeem cuam tshuam qhov siab tshaj plaws ceev ntawm winding. Cov no suav nrog lub kaum sab xis ntawm angularly slotted stators, qhov dav ntawm qhov channel, thiab txoj kab uas hla.

Qhov ntev ntawm cov hlau thiab cov xov tooj ntawm cov xov hlau ib txheej kuj tseem ceeb. Cov ntu loj loj tsis zoo rau stator winding vim tias lawv tuaj yeem tsim cov cua sov tsis tsim nyog.

Tsis tas li ntawd, nws yog ib qho tsim nyog yuav tsum ua kom zoo rau txhua theem. Daim ntawv rwb thaiv tsev yuav tsum yog qhov tsawg kawg nkaus ntawm 0.1mm tuab. Cov khoom siv ua ntej hemmed tuaj yeem siv los xyuas kom muaj qhov ua tau zoo.

Txhawm rau kom tsis txhob muaj cov nyhuv ntawm daim tawv nqaij, ntau cov khoom nyias nyias txuas nrog hauv cov koob. Lawv tau ua tiav ntawm qhov nrawm mus txog 30, 000 m / s. Ntxiv mus, cov xaim taw qhia nozzle tuaj yeem tswj tau los ntawm peb CNC axes.

Raws li kev tsim cov stator, muaj ntau txoj hauv kev. Piv txwv li, rab koob winding txheej txheem tuaj yeem siv los tsim lub cev muaj zog thiab stator coils nrog cov khoom ntim siab. Tsis zoo li ib txwm winding, cov txheej txheem no tso cai rau tag nrho peb theem yuav raug mob ib txhij.

Lwm txoj kev muaj xws li kev txhaj tshuaj molding txheej txheem. Thaum lub sij hawm txoj kev no, cov hlau yog sau nrog ib tug guiding raj. Lub transverse axis ntawm cov hlau pab lub raj los ntawm ib lub voj voog mus rau kev sib hloov axis.

Kev rwb thaiv tsev ntawm T-segment stators tuaj yeem ua tau siv qhov kawg tswb rwb thaiv tsev lossis los ntawm cov ntawv rwb thaiv tsev. Rwb thaiv tsev feem ntau yog txuas rau cov slots hauv pob stator.

Cov hlau guiding nozzle yog siv los kho qhov pib thiab qhov kawg xaim. Feem ntau, nws yog txuas rau CNC tswj qhov system. Lub nozzle rub cov hlau ntawm lub kaum sab xis 90-degree. Yog hais tias lub nozzle tsis ua raws nraim, nws muaj peev xwm tsim ib tug bulging ntawm cov hlau.

Ceiling fan Automatic CNC Coil Winding PRACTICAL APPLICATION

Ceiling fan stator coil winding machine applcation

 

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